An in-vehicle manufacturer was taking 1.5 hours to create the inspection data for one model. They wanted to reduce this data creation time and raise their percentage of defect-free products.
Through discussions with the manufacturer, they were able to reduce their data creation time to 0.5 hours by adding new functions. They also succeeded in reassessing their inspection data and conditions, and in raising the percentage of defect-free products from 80% to 99.5%.
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- Trouble：
- We want to reduce the data creation time and misinformation rate.
- Solution：
- Cut the data creation time from 1.5H→0.5H and improved the percentage of defect-free products from 80% to 99.5%
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- Trouble：
- We want to enhance efficiency by dual lane operation.
- Solution：
- Improved the efficiency of their planned maximum production volume up to 120%.
An EMS manufacturer decided to install a dual lane system.
They were facing many problems as they were also using conveyors made overseas. Therefore, we arranged for engineers from the different manufacturers to grasp the present situation in the respective countries and resolve the issues thoroughly. As a result, the customer was able to improve the efficiency of their planned maximum production volume by 120%.
They complimented us with the remark, “We have never had a manufacturer or trading company that supported us to this extent.”