“The introduction of image inspection equipment is difficult” – a common misconception
Automation and IT even now, at a highly evolved stage, at the manufacturing site human help is always needed that are processes that cannot be done by robots and can only be done by humans. There is no way human error occurs. Cost and valuable human resource utilization from this perspective visual inspection what needs to be improved even though I know, the testing equipment is expensive, No need to worry about complicated settings there is no one to do it.
AZVision is High-performance cameras and proprietary the combination of software to make this problem simpler it will be resolved. The inspection settings are not by parts, the required area just specify. Easily fix ambiguous shapes and it can also handle objects with varying positions. “Line managers can use it well” It was developed with the system in mind.
Features
- No moving axis. Fast tact time of 3 seconds per shot
– Simple operation with just one button
– Multi-shot inspection possible from front to back. - One-touch model switching with barcode.
- Inspection can be started in 10 minutes with basic settings.
- Images can be saved to any location such as a server.
- Number of completed lots and work takt times can be measured.
- Traceability is also perfect by reading the QR/DM printed on the board.
規格
| AZVision Specifications | ||||||||
|---|---|---|---|---|---|---|---|---|
| Device model name | WV-AZV Zero | WV-AZV GX2 | WV-AZV GH2 | WV-AZV GV2 | ||||
| S | D | S | D | S | D | |||
| Test subject | Compatible board size | Depth 50mm-250mm Width-330mm Board thickness 0.4mm-3.0mm | ||||||
| Main inspection items | Minimum detection size: 1mm (X), 0.5mm (Y) Maximum height: 80mm Maximum number of parts: Unlimited | |||||||
| Parts present or absent, polarity, misalignment, wrong parts, different colors, etc. | ||||||||
| – | – | Solder bridge, unsoldered | Moisture-proofing agent application inspection | |||||
| optical system | camera | 5/20MP USB3.0 CMOS Camera | 20MP USB3.0 CMOS Camera | |||||
| Number of cameras installed | – | 1 | 2 | 1 | 2 | 1 | 2 | |
| Lens focal length | 5 megapixels 20 megapixels | 6mm 12mm | 8mm 16mm | 6mm 12mm | 8mm 16mm | 6mm 12mm | 8mm 16mm | |
| optical resolution | – | 70μm | 57μm | 70μm | 57μm | 70μm | 57μm | |
| Inspection time required | Within 5 seconds/shot (varies depending on inspection area and mesh size) | |||||||
| illumination | – | High brightness white LED 2 directions | High brightness white LED 4 directions | High brightness white LED 2 directions UV-LED 365nm wavelength 2 directions | ||||
| Control PC | CPU: Intel Core-i5/AMD Ryzen5 Memory: 8Gbytes OS: Windows11 | |||||||
| monitor | – | Select 23inch monitor / 15.6inch mobile monitor | ||||||
| power supply | AC 100V 50/60Hz(J) | |||||||
| Operating Temperature Range | Ambient temperature: 0 to +35°C Ambient humidity: 20 to 80% RH (no condensation) | |||||||
| Equipment size | – | 540mm (width), 336mm (depth), 528mm (height) Main unit weight: Approx. 17kg | ||||||
| In-line machine Equipment name | GH2-D-CV | GV2-D-CV |
|---|---|---|
| Inspection items | Component side: Presence, orientation, type, floating of inserted parts, etc. Solder side: No solder, bridges, solder balls, etc. | Missing application of moisture-proof coating area Spattering onto moisture-proof coating area |
| Minimum detection size | Part: 1.0mm x 0.5mm (depends on shooting conditions) Solder ball: φ0.5mm (depends on shooting conditions) | Coating leak: 1mm x 1mm Spatter: 0.2mm x 0.2mm |
| Inspection function | Mesh tool, Color tool, Barcode tool | |
| camera | 2x 20MP resolution USB3.0 camera | |
| lens | 16mm focal length manual focus lens | |
| optical resolution | Approximately 57μm | |
| Inspection time required | 3 seconds to 20 seconds (varies depending on number of shots) Excluding transport time | 5 seconds to 30 seconds (varies depending on number of shots) Excluding transport time |
| illumination | High brightness white flat LED x 4 | High brightness white flat LED x 2, 365nm UV-LED x 2 |
| Control PC | OS: Windows 11 Memory: 8GB | |
| monitor | 23-inch Full-HD monitor (with monitor arm) | |
| power supply | AC 100V | |
| Operating environment | Ambient temperature 0-35°C Ambient humidity 20-80%RH | |
| Device dimensions | Width: 600mm (excluding conveyor overhang) Depth: 730mm Height: 1438mm Weight: Approx. 200kg | |